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| Customization: | Available |
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| Type: | Round |
| Standard: | GB |
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Base Material | Common Materials | Tool Steels:H13, P20, S7, 420 Stainless (hardened).Stainless Steels:304, 316, 17-4PH.Others:Aluminum (for prototypes/fixtures). |
Hardness (if applicable) | Tool steels typically hardened to48-52 HRCor higher for wear resistance. | |
Machining Processes | Primary Services | CNC Milling:For contours, profiles, flats, and complex 3D shapes. Precision Drilling:Deep holes, micro-holes, angled holes for cooling/venting. Tapping:Internal threads (metric, unified) for assembly and mounting. |
Additional Processes | CNC Turning(for round profiles),Grinding(for ultra-fine finish/tolerance),Heat Treating,Surface Coatings(e.g., TiN, CrN for extra wear resistance). | |
Design & Geometry | Component Types | Core pins, ejector pins, leader pins, mandrels, forming punches, insert blanks. |
Typical Features | Tapers, steps, undercuts, flats (wrench flats), grooves (for o-rings), threaded ends. | |
Dimensions & Tolerances | Diameter Range | 1 mm to 100 mm(standard machining range). |
Length Range | 5 mm to 500 mm(subject to diameter and rigidity). | |
Standard Machining Tolerance | ±0.0125 mm (±0.0005")on critical dimensions. | |
High-Precision Tolerance | ±0.005 mm (±0.0002")achievable with grinding. | |
Hole/Thread Positional Tolerance | Typically within0.02 mmtrue position. | |
Surface & Finish | Surface Finish (As-Machined) | Ra 0.4 - 0.8 µm (16 - 32 µin)standard. |
Polished Finish | Mirror polish (Ra < 0.1 µm / 4 µin)available for mold surfaces to impart smoothness on final plastic parts. | |
Texture/EDM Finish | Specific EDM textures can be applied per customer request. | |
Quality & Compliance | Inspection | Full dimensional inspection via CMM. Hardness testing for heat-treated parts. |
Documentation | Material certification, heat treat certificate (if applicable), and inspection report provided. | |
Application Standard | Components are machined to be compatible with standard mold bases (e.g., DME, HASCO, MISUMI) or per custom prints. | |
Production Environment | While not medical devices themselves, they are often produced under a controlledISO 9001quality system. | |



