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| After-sales Service: | 3 Months |
| Warranty: | 3 Months |
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Tooling Material Portfolio | For Structural Bodies/Frames | Aluminum 7075-T6:Lightweight, stiff, good machinability. Pre-Hardened Stainless Steel (17-4PH H1150):Corrosion resistant, stable, ~HRC 38. Tool Steel (e.g., A2, D2):Can be hardened to HRC 58-62 for extreme wear parts. |
For Wear Surfaces/Locators | Carbide (Tungsten):Extreme hardness and wear resistance. Ceramic (Alumina, Zirconia):Chemically inert, high wear resistance. Hardened Steel Inserts:HRC 58+. | |
Critical Performance Specifications | Accuracy & Repeatability | Fixture Locating Accuracy:Typically within±0.005 mm(0.0002") for critical datum features. Tool Holder Runout (TIR):< 0.003 mm(0.0001") at the gauge line for precision holders. |
Rigidity & Damping | Designed via FEA to have a high natural frequency and specific stiffness (N/µm) to suppress chatter during 316L milling. | |
Thermal Stability | Use of materials with low thermal expansion (e.g., Invar for ultra-precise applications) or symmetric designs to minimize thermal drift. | |
Design Features | Workholding Specifics | Clamping Force:Calculated and verified to secure part without causing plastic deformation. Accessibility:Designed to allow tool access for complex 5-axis machining paths. Swift Changeover:Features for quick part loading/unloading (lever clamps, quick-change jaws). |
Tool Holding Specifics | Interface Standard:HSK, CAPTO, BT, CAT. Coolant Delivery:Integrated channels for high-pressure coolant (up to 1000+ psi). | |
Tolerances (on the Tooling Itself) | Machining Tolerances | Standard:±0.0125 mm. High-Precision (Locating Features):±0.0025 mm. |
Geometric Tolerances | Parallelism/Perpendicularity of mounting surfaces:0.005 mm / 100 mm. Flatness:0.005 mm. | |
Surface Finish (on Tooling) | Wear/Locating Surfaces | Ra ≤ 0.2 µm(mirror-like) to minimize friction and galling with 316L. |
General Surfaces | Ra 0.8 - 1.6 µm. | |
Durability & Maintenance | Wear Life | Designed for a minimum number of cycles (e.g., 50,000 clamp cycles, 10,000 hours of spindle rotation). |
Corrosion Resistance | Materials and finishes selected to resist coolants and shop environment. | |
Serviceability | Modular design with replaceable wear components (jaws, inserts, bushings). | |
Compatibility & Integration | Machine Tool Compatibility | Designed for specific make/model of CNC milling machine (table size, T-slot pattern, spindle interface). |
Process Integration | Compatible with the customer's specific CAM software, tool library, and quality control procedures. | |
Quality Assurance | Inspection & Certification | Full CMM Reportfor first article. Dynamic Balance Reportfor rotary tooling (e.g., G2.5 at operating RPM). Functional Test Reportfrom machining sample 316L parts. |
Documentation | Detailed drawings, assembly manuals, and maintenance schedules. | |
Lead Time & Support | Design & Prototyping Lead Time | 6 - 10 weeks(highly collaborative phase). |
Production Lead Time | 8 - 14 weeksafter design freeze. | |
Technical Support | Includes installation, operator training, and process optimization support. | |
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