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Material Options | Standard Alloys | 6061-T6(General purpose, good machinability, corrosion resistance) |
High-Strength Alloys | 7075-T6(Aerospace grade, highest strength),2024-T3/T4(High strength, good fatigue resistance) | |
Key Properties | Exceptional strength-to-weight ratio, excellent machinability, good corrosion resistance (alloy dependent) | |
CNC Milling Capabilities | Process | 3-Axis, 4-Axis, 5-Axis Simultaneous CNC Milling, High-Speed Machining |
Positioning Accuracy | ±0.005 mm | |
Repeatability | ±0.002 mm | |
Surface Finish (Pre-Anodize) | Standard:Ra 0.8 µm.High-Gloss Prep:Ra 0.4 µm or better | |
Minimum Feature Size | 0.3 mm (e.g., thin ribs, small holes) | |
Anodizing (Type II) | Process Standard | Sulfuric Acid Anodizing perMIL-A-8625 Type II/AMS 2471 |
Coating Thickness | 5 – 25 µm (0.0002" – 0.0010") - Uniform and controlled | |
Hardness | 200 – 400 HV (Vickers Hardness) - Scratch resistant | |
Color Options - Full Spectrum | Electrolytic (2-Step) | Black, Bronze, Champagne, Stainless Steel look - Excellent UV stability for outdoor use |
Organic Dye | Vibrant Colors:Red, Blue, Green, Gold, Purple, Orange, Yellow, Pink, Teal, Turquoise | |
Custom Color Matching | Available upon request (e.g., Pantone, RAL, Munsell matching) | |
Color Uniformity | Consistent across all surfaces of a part and from part to part within a batch | |
Performance (Post-Anodize) | Corrosion Resistance | Excellent.Salt spray resistance per ASTM B117 (hours dependent on thickness/seal quality) |
Wear Resistance | Significantly improved over bare aluminum | |
Electrical Insulation | Dielectric breakdown voltage typically > 400V per 25 µm | |
UV Resistance | Electrolytic colors:Excellent.Organic dyes:Good for indoor use; consult for outdoor applications | |
Dimensional Considerations | Growth (Build-up) | Anodizing adds ~50% of thickness outward, 50% inward. For tight tolerances, pre-anodize dimensions must account for final thickness |
Quality Assurance | Inspection Equipment | CMM, Optical Comparator, Surface Roughness Tester, Eddy Current Thickness Tester, Spectrophotometer (for color) |
Anodizing Tests | Thickness measurement, seal quality test (dye spot or acid dissolution), visual color match | |
Material Certification | Mill Test Certificate (MTC) per EN 10204 3.1 provided | |
Anodizing Certification | Certificate of Compliance with thickness and color specifications | |
Production Details | Maximum Part Size | Up to 1200 x 800 x 600 mm (dependent on machine) |
Typical Lead Time (Prototype) | 5-15 business days (including anodizing) | |
Typical Lead Time (Production) | 2-5 weeks (volume and color batch dependent) | |
File Formats | Accepted | STEP, IGES, SLDPRT, X_T, DWG, DXF, PDF |
Packaging | Standard | Individually wrapped in soft paper/foam, boxed with dividers |








